AutoMaster
04-01-2017, 10:20 PM
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GAS engine ZMZ-4062.10 - manual repair, maintenance and operation of the vehicle.
This manual control system engine ZMZ-4062.10 with distributed injection MIKAS 5.4 describes the on-Board diagnostic system, which allows to detect a malfunction of the control system.
Describes the composition of the control system, and provides information on the use of on-Board diagnostic system to output messages about the detected faults.
Presents the scheme of finding the faulty elements of the management system.
For professionals involved in maintenance and repair of the vehicle with engine ZMZ-4062.10 and drivers.
Table of contents
Chapter I. a Brief description of the engine control
ZMZ-4062.10 with distributed injection MIKAS 5.4 7
1.1. General system description 7
The electronic control unit
The memory of the control unit 8
Wiring harness 8
1.2. Description of the sensors of the control system 9
The sensor of angular position of the crankshaft 9
The camshaft position sensor 9
Sensor mass air flow 10
Sensor throttle position 10
Temperature sensors coolant
and temperature 11
The knock sensor 11
1.3. Actuator control system and elements of fuel system 12
Fuel system ; 12
The fuel pump 12
The fuel filter 13
The fuel pressure regulator 13
The fuel injector 13
The ignition system 14
The ignition coil 14
Controller secondary air 15
Chapter II. System diagnostics MIKAS 5.4 16
Precautions when Troubleshooting 16
The influence of the technical condition of the engine 7
on the parameters of the engine control system 17
On-Board diagnostics 20
The diagnostic circuit 20
Work lamp diagnostics 21
Mode display fault codes 21
Description of the diagnostic device 22 ОБТ2
Self-learning electronic control unit 28
Scheme of diagnosis 28
Diagnostic codes are the electronic control unit 29
Chapter III. The electrical connections of the control system and the description of the harness 31
3.1. The electrical connections of the control system 31
3.2. The Pinout of the electrical connectors 40
The Pinout of a socket connector of the control unit 40
Description of contacts 55-pin connector 41
The Pinout of the main connector harness 43
3.3. Repair the wiring harness 44
Disassembly of the connector 44
The connector Assembly 45
Splicing of conductors 45
Repair contacts 47
Chapter IV. Diagnostic circuitry checks the system health management 48
4.1. Typical values of the parameters that are controlled by the scan tool CBT 2 48
Parameters on the scan tool RBT 2 49
Section A. the diagnostic circuit Check 51
Map A. the diagnostic circuit Check 51
Map A-1. Diagnostic lamp does not illuminate for a short time
when the ignition 52
Map A-2. Code no 12 53
Section B. Diagnostic card DTC 54
Code 13. The low level sensor signal air flow 54
Code 14. High level sensor signal mass
airflow (code 32 is missing) 55
Code 17. The low level signal of temperature sensor 56
Code 18. High voltage temperature sensor
air (DTCs 22, 24 missing) 57
Code 21. Low voltage temperature sensor
coolant 53
Code 22. High level sensor signal engine coolant temperature (fault codes do not exist 18,24) 59
Code 23. The low level signal of the position sensor
throttle 60
Code 24. High signal throttle position sensor
damper (fault codes 18, 22 missing) 61
Code 25. The low level voltage in the vehicle electrical system 62
Code 26. A high level of tension in an onboard network 63
Code 31. The low level signal FROM potentiometer 64
Code 32. The high level signal FROM potentiometer 65
Code 51. Malfunction of the control unit 66
Code 52. Malfunction of the control unit 66
Code 53. Malfunction of crankshaft position sensor 67
Code 54. Malfunction of position sensor
camshaft 69
Code 61. The unauthorized restart of the control unit 70
62. The loss of information in the RAM of the control unit 70
Code 63. The fault of the ROM of the control unit 71
Code 64. Fault non-volatile memory
control block (error reading) 71
Code 65. Fault non-volatile memory
the control unit (error in recording) 71
Code 131. The injector 1 malfunction (short) 72
Code 132. The fault injector 1 (open circuit) 73
Code 133. The injector 1 malfunction (short to ground) 74
Code 134. The injector 2 malfunction (short circuit) 75
Code 135. The injector 2 malfunction (open) 76
Code 136. The injector 2 malfunction (short to ground) 77
Code 137. Malfunction injector 3, (short) 78
Code 138. The fault injector 3 (open) 79
Code 139. The injector 3 malfunction (short to ground) 80
Code 141. The fault injector 4 (short) 81
Code 142. The fault injector 4 (open circuit) 82
Code 143. The fault injector 4 (short to ground) 83
Code 161. The fault winding 1 of the WFD (short) 84
Code 162. The fault winding 1 of the WFD (open) 85
Code 163. The fault winding 1 of the WFD
(short to ground) 86
Code 164. The fault winding 2 of the WFD (short) 87
Code 165. The fault winding 2 of the WFD (open) 88
Code 166. The fault winding 2 of the WFD
(short to ground) 89
Code 167. The relay circuit malfunction electric fuel pump
(short) 90
Code 168. The relay circuit malfunction electric fuel pump (open circuit) 91
Code 177. Malfunction main relay circuit (short circuit) 92
Code 178. Malfunction main relay circuit (open) 93
Code 181. Circuit malfunction lamp diagnostic
- (short) 94
Code 182. Circuit malfunction lamp diagnostic (open) 95
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GAS engine ZMZ-4062.10 - manual repair, maintenance and operation of the vehicle.
This manual control system engine ZMZ-4062.10 with distributed injection MIKAS 5.4 describes the on-Board diagnostic system, which allows to detect a malfunction of the control system.
Describes the composition of the control system, and provides information on the use of on-Board diagnostic system to output messages about the detected faults.
Presents the scheme of finding the faulty elements of the management system.
For professionals involved in maintenance and repair of the vehicle with engine ZMZ-4062.10 and drivers.
Table of contents
Chapter I. a Brief description of the engine control
ZMZ-4062.10 with distributed injection MIKAS 5.4 7
1.1. General system description 7
The electronic control unit
The memory of the control unit 8
Wiring harness 8
1.2. Description of the sensors of the control system 9
The sensor of angular position of the crankshaft 9
The camshaft position sensor 9
Sensor mass air flow 10
Sensor throttle position 10
Temperature sensors coolant
and temperature 11
The knock sensor 11
1.3. Actuator control system and elements of fuel system 12
Fuel system ; 12
The fuel pump 12
The fuel filter 13
The fuel pressure regulator 13
The fuel injector 13
The ignition system 14
The ignition coil 14
Controller secondary air 15
Chapter II. System diagnostics MIKAS 5.4 16
Precautions when Troubleshooting 16
The influence of the technical condition of the engine 7
on the parameters of the engine control system 17
On-Board diagnostics 20
The diagnostic circuit 20
Work lamp diagnostics 21
Mode display fault codes 21
Description of the diagnostic device 22 ОБТ2
Self-learning electronic control unit 28
Scheme of diagnosis 28
Diagnostic codes are the electronic control unit 29
Chapter III. The electrical connections of the control system and the description of the harness 31
3.1. The electrical connections of the control system 31
3.2. The Pinout of the electrical connectors 40
The Pinout of a socket connector of the control unit 40
Description of contacts 55-pin connector 41
The Pinout of the main connector harness 43
3.3. Repair the wiring harness 44
Disassembly of the connector 44
The connector Assembly 45
Splicing of conductors 45
Repair contacts 47
Chapter IV. Diagnostic circuitry checks the system health management 48
4.1. Typical values of the parameters that are controlled by the scan tool CBT 2 48
Parameters on the scan tool RBT 2 49
Section A. the diagnostic circuit Check 51
Map A. the diagnostic circuit Check 51
Map A-1. Diagnostic lamp does not illuminate for a short time
when the ignition 52
Map A-2. Code no 12 53
Section B. Diagnostic card DTC 54
Code 13. The low level sensor signal air flow 54
Code 14. High level sensor signal mass
airflow (code 32 is missing) 55
Code 17. The low level signal of temperature sensor 56
Code 18. High voltage temperature sensor
air (DTCs 22, 24 missing) 57
Code 21. Low voltage temperature sensor
coolant 53
Code 22. High level sensor signal engine coolant temperature (fault codes do not exist 18,24) 59
Code 23. The low level signal of the position sensor
throttle 60
Code 24. High signal throttle position sensor
damper (fault codes 18, 22 missing) 61
Code 25. The low level voltage in the vehicle electrical system 62
Code 26. A high level of tension in an onboard network 63
Code 31. The low level signal FROM potentiometer 64
Code 32. The high level signal FROM potentiometer 65
Code 51. Malfunction of the control unit 66
Code 52. Malfunction of the control unit 66
Code 53. Malfunction of crankshaft position sensor 67
Code 54. Malfunction of position sensor
camshaft 69
Code 61. The unauthorized restart of the control unit 70
62. The loss of information in the RAM of the control unit 70
Code 63. The fault of the ROM of the control unit 71
Code 64. Fault non-volatile memory
control block (error reading) 71
Code 65. Fault non-volatile memory
the control unit (error in recording) 71
Code 131. The injector 1 malfunction (short) 72
Code 132. The fault injector 1 (open circuit) 73
Code 133. The injector 1 malfunction (short to ground) 74
Code 134. The injector 2 malfunction (short circuit) 75
Code 135. The injector 2 malfunction (open) 76
Code 136. The injector 2 malfunction (short to ground) 77
Code 137. Malfunction injector 3, (short) 78
Code 138. The fault injector 3 (open) 79
Code 139. The injector 3 malfunction (short to ground) 80
Code 141. The fault injector 4 (short) 81
Code 142. The fault injector 4 (open circuit) 82
Code 143. The fault injector 4 (short to ground) 83
Code 161. The fault winding 1 of the WFD (short) 84
Code 162. The fault winding 1 of the WFD (open) 85
Code 163. The fault winding 1 of the WFD
(short to ground) 86
Code 164. The fault winding 2 of the WFD (short) 87
Code 165. The fault winding 2 of the WFD (open) 88
Code 166. The fault winding 2 of the WFD
(short to ground) 89
Code 167. The relay circuit malfunction electric fuel pump
(short) 90
Code 168. The relay circuit malfunction electric fuel pump (open circuit) 91
Code 177. Malfunction main relay circuit (short circuit) 92
Code 178. Malfunction main relay circuit (open) 93
Code 181. Circuit malfunction lamp diagnostic
- (short) 94
Code 182. Circuit malfunction lamp diagnostic (open) 95
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